Automation in Whiskey Production | Irons One Distillery

Irons ONE Distillery, known for its commitment to crafting smooth, high-quality spirits, faced a significant challenge in their daily operations. The manual refilling of their whiskey mash separator was a tedious and time-consuming task, requiring between 5.5 to 6 hours every single day. This not only consumed valuable labor hours but also limited their ability to focus on other essential aspects of production and business growth.

Determined to improve efficiency, Irons ONE Distillery sought a reliable automation solution. That's when they turned to APG Sensors, a leader in industrial automation technology. After evaluating the distillery's workflow, APG recommended a dual-float switch—a simple yet powerful tool designed to automate the mash pump operation and optimize efficiency.

The Power of Automation in Craft Distilling

With the implementation of APG's dual-float switch, the manual refilling process was completely  transformed. Instead of dedicating hours to monitoring and refilling, the automated system took over, allowing for a hands-free operation that ensured the mash separator functions smoothly and efficiently. The benefits were immediate and substantial:

• Significant Time Savings—By eliminating the need for constant manual monitoring, employees could focus on more critical tasks, such as quality control, fermentation oversight, and customer engagement.
• Consistent & Reliable Operation—Automation removed the risk of human error, ensuring a precise and steady flow of mash for optimal whiskey production
• Cost-Effective & Scalable—With labor resources redirected to higher-value tasks, the distillery improved overall productivity without the need for additional staffing.

A Smart Investment in Efficiency

For Irons ONE Distillery, the integration of APG's dual-float switch was more than just an upgrade—it was a game-changer. The once time-consuming, labor-intensive task became a seamless, automated process, reinforcing the distillery's commitment to both quality and efficiency. This successful collaboration is a prime example of how automation can enhance operation in the craft distilling industry.

Automation Products Group continues to empower businesses like Irons ONE Distillery with smart, reliable automation solutions that streamline processes and drive productivity. Whether in distilling, manufacturing, or industrial automation, APG's innovative sensor technology is built to optimize operations and improve efficiency.

Take Your Operations to the Next Level

Discover how APG's automation solutions can revolutionize your workflow. Contact our Measurement Experts today for a consultation and explore how sensor technology can help your business achieve new levels of efficiency!